Otto-Pricken

OTTO-PRICKEN - machines, engineering, experience & solutions

TRADITIONAL
Founded in 1995, we are active in the fields of metal industry, textile machine construction, construction and production for special machine construction, laboratory equipment and spare parts production for Vald. Henriksen machines.
Since many years we are active with textile machines.
From the laboratory to the production machine, experienced engineers and technicians are at work and, in addition to innovations, also offer solutions that will satisfy you as a customer
Flexibility in production, fast throughput times and high processing skills make us a reliable partner for the worldwide market. Our modern machines for the production of textile machines and spare parts guarantees the highest quality, exact processes and timely deliveries.
The experience in textile machine construction lays the foundation for a successful cooperation.

MANFACTURE AND GUARANTEE
All machines are manufactured in Germany and are subject to test-runbefore they are shipped.
In order to guarantee our high process quality, we subject all products, machines and processes to constant quality controls. These are carried out before, during and after the completion of each project and are carried out both visually and via inline quality assurance systems.
The focus is on the satisfaction of our customers. The zero-defect goal is the basis of what we do. That is why we align our processes with the requirements and expectations of our customers.
By investing in the latest technologies and machines, we continuously improve our process stability and production times. This includes inline camera monitoring, 2D-controlled CNC measuring machines and material testing machines.
With the help of a coupling of the results of our measuring and testing machines in our CAQ system, our specialized employees also control an efficient, precise and at the same time capable and stable production of the components.

OUR TEAM – OUR PROFIT

Together with our employees we pursue a common target! To satisfy you!
The employees of Otto-Pricken Textilmaschinen GmbH & Co.KG are well trained for your needs and represent the most important value in our company.
Let a strong team convince you!
Our team consists of experienced engineers, technicians and specialists who are happy to support and advise you at any time.
QUALITY and ENVIROMENT MANAGEMENT
Achieving the highest quality standards for our products and services is one of our top corporate targets. Our ecological responsibility towards current and future generations are also important for us, especially when it comes to use natural resources.

QUALITY and ENVIROMENT MANAGEMENT

Achieving the highest quality standards for our products and services is one of our top corporate targets. Our ecological responsibility towards current and future generations are also important for us, especially when it comes to use natural resources.

we take responsibility - dyeing clean is the future!

JIGGER

All machines are manufactured in Germany and are subject to test-run before they are shipped.
In order to guarantee our high process quality, we subject all products, machines and processes to constant quality controls. These are carried out before, during and after the completion of each project and are carried out both visually and via inline quality assurance systems.
The focus is on the satisfaction of our customers. The zero-defect goal is the basis of what we do. That is why we align our processes with the requirements and expectations of our customers.
By investing in the latest technologies and machines, we continuously improve our process stability and production times. This includes inline camera monitoring, 3D-controlled CNC measuring machines and material testing machines.
With the help of a coupling of the results of our measuring and testing machines in our CAQ system, our specialized employees also control an efficient, precise and at the same time capable and stable production of the components.
The task was to construct an atmospheric Jigger and a high temperature in a way that consumption demand is held as low as possible and achieve high efficiency production at the same time.
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UPGRADE PACKAGE JIGGER

For every machine there comes the time, where upgrading is a real option to improve a machine performance and efficiency in terms of water, energy and chemical consumption, as well as dyeing quality.
Our Jigger upgrade package can be used by all jiggers like Vald. Henriksen, MCS, Küsters and other brands.
A modern drive technology regulates the transport of goods in the Jigger and controls the desired tension and speed of the goods. This technology enables uniform dyeing of light and heavy goods as well as very complicated goods.
The entire dyeing and washing process is programmed and monitored by special Jigger software.
Typical Jigger problems such crease marks, listing, edge-to-edge, are eliminated by a fully PLC monitoring of bath level, temperature, time, speed, dosing and thus guarantee the best reproducibility.
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SERVICE & SPARE PARTS

(Vald. Henriksen)

We give you the guarantee for the best and fastest delivery service for:
VH Jigger for VH 800/1000 & 1200.
Our warehouse has a well-organized logistics system and within 24 hours of placing an order, the parts are ready for delivery. A long machine standstill is prevented.
All parts are manufactured in our factory and our quality management checks the quality of the spare parts with the utmost care.
We guarantee the best quality and the best price!
Customers all over the world put their trust in us since very long time.
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AUTOMATION and JIGGER DPC (Drive+Process+Controls)

JIGGER DRIVE DPC:

Our atmospheric and high temperature Jigger are working the latest drive and process technology, a controlled communication concept for process management and safety.

Frequency-controlled drive motors with incremental transducer and converters, with the connection of Profi- or CanBus modules, regulate the precisely coordinated run of goods. Our programmable Jigger software monitors

thereby the entire dyeing, washing or bleaching process and thus offers optimal results. All the necessary functions are already integrated in the process control and precisely coordinated to ensure that the highest demands are guaranteed. The modular drive package with diagnostic interface and "sensorless motor management" provide a uniform basis for the entire process.

All data and consumption of water, electricity, steam and chemicals are recorded and logged. An additional integrated display function provides system-relevant data and consumption in order to determine a real calculation of production costs. Of course, this data is saved in the system.

The powerful control with 12.1 "TFT touch screen, a color display, has 48 digital inputs, 48 digital outputs, 4 PT100 inputs, 4 analog inputs 0-20mA, as well as 8 analog outputs 0-20mA

Developed for an industrial production environment and equipped with the ideal components such as Windows CE operating system and Internet browser technology, the control can be remotely controlled from any PC within the company network. Standard interfaces such as Ethernet and USB ensure the simplest connections.

Green drive and process technology:

Energy efficiency - the model for Jigger

In order for machines and controller to be able to perform their tasks in a more resource-conserving manner, they must be able to be controlled more easily and more effectively using the latest process and control technology. Lighter materials, more effective engines and optimized material flows are the keys to more sustainability. Significant increases in CO2 savings is our target and our investment.

By increasing the degree of efficiency in a way that conserves resources, GREEN-DRIVE concepts ensure that the burden on the environment does not increase in proportion to economic growth.

Our green drive and process technology:

The green drive and automation technology stands for modern electronic drive and process concepts. This means that the requirements for production and energy efficiency are treated equally

With our Energy Saving Motor Drive technology for Jigger, we drastically reduce power consumption through permanent torque measurement and energy recovery.

Permanent measurement and automatic control of steam, water, electricity and chemicals reduce consumption during a dyeing batch.

Advantages of Green drive and process technology:
- High efficiency, economy and security
- Integrated measurement and control system
- Individual engineering and process optimization
- Interfaces for central systems
- Project support, training, after-sale and remote service.

Automated and digitalized Jigger dye house:

A high and safe productivity is essential for a profitable dye house.

Safety, automated processes, handling and diagnostic capabilities of your machines play an important role.

A high level of productivity is achieved with the use of modular and decentralized automation concepts.

Automated production and monitoring ensure error-free manufacturing processes. From process planning and monitoring to intelligent control and finally the evaluation of networking, digitization and automation of the entire company.

Together with our partners, we support automated and digitized processes in order to reduce sources of error.

Virtual commissioning of Otto-Pricken Jigger:

Through the recent pandemic, we have learned that commissioning machines on site is very time-consuming or no longer feasible.

In the meantime, virtual commissioning, remote maintenance or inspections via remote have become indispensable.

With our new remote technology, we carry out commissioning remotely.

Our Jigger are equipped with intelligent hardware and software and enable virtual commissioning. This means that only the main supply lines need to be connected to the power unit and the machine. The technology makes it possible for our service technicians to be present virtually in order to support and train the staff on site with the necessary troubleshooting and commissioning. Supported by data glasses, cameras, video conferences and plug`n play concepts, the presence of service technicians on site is not necessary.